Coastal Navigation and Epoxy/Fiberglass Seminars!

I’ve been working on three new seminars for the past month and I’m very excited about them.  I will present them for the first time later today at Kansas City Sailing and then again at the Strictly Sail Show in Chicago next weekend.  The three topics are “Epoxy/Fiberglass Sailboat Repairs,” “Introduction to Coastal Navigation,” and “Advanced Coastal Navigation.”

I’ve used some of my slides from last year’s Coastal Navigation class but most of the slides are new.  I’ve also divided the curriculum in half with the first half for “beginners” and the second half more advanced.  Each seminar is only sixty minutes so I’ve got to pack a lot into the short time.

I’ll be writing more about these seminars but for now you can download copies of my Powerpoint slides for all three presentations, below.  These are large files. It is recommended you right-click these links, then select “Save as …” to download each file to your computer:

Epoxy/Fiberglass Seminar, Strictly Sail Chicago

Introduction to Coastal Navigation Seminar, Strictly Sail Chicago

Advanced Coastal Navigation Seminar, Strictly Sail Chicago

I hope you enjoy these.  I welcome any corrections, feedback, questions, etc.  Please just ask!

Posted in Coastal Navigation, Sailboat Repair and Maintenance | Leave a comment

Dock Lines Bad Enough to Make a Grown Man Cry…

It’s January here in Kansas and the weather can be extremely unpredictable.  In just hours mild and sunny conditions can turn into a frigid wintery blizzard.  In this climate lots of sailboat owners leave their boats in the water – some out of necessity (e.g., those who don’t own trailers) and others in order to sail on those balmy 50-degree days.  Some boats are left in their slips unattended for as many as six months without a single visit from their owner.  Over that period of time lots of things can go wrong.

I recently got a call from a sailboat owner who asked me to check on his boat during my next trip to the marina.  What I found was shocking: his tattered dock lines (pictured above) were barely hanging by their last fibers and some were stiff and brittle as dead twigs.  As a result one fender (barely recognizable as a fender) was torn up while pinned between the dock and boat.  Only by a stroke of luck was the hull spared from significant damage.

After receiving this failing dock line report the owner was inspired to get his dock lines replaced.  Now his boat is safe and secure in his slip.  This got me thinking about the Do’s and Don’ts of in-water storage and dock line health.  So here it goes…

When docking your boat in a slip for extended periods:

-Do check your dock lines often (at least monthly).
-Do tie dock lines as tight as possible, with no slack in them, so your boat can’t gain momentum in its slip as winds blow it back and forth.
-Do use high quality three-strand premium nylon rope for dock lines.  It is designed specifically to stretch and recover as nature pushes your 2,000 lb. – 20,000 lb. boat back and forth.
-Do be sure to use bow lines, stern lines, and spring lines.
-Do use proper cleat hitches when tying off the dock line.  Remember, your finished cleat hitch should look like “two roads under a bridge”.

-Don’t leave slack in your dock lines.
-Don’t expect your dock lines to stay taut without regular adjustment.
-Don’t count on rubber snubbers to keep your dock lines taut.  They are vulnerable to becoming brittle and breaking.
-Don’t skimp on dock lines.  Doing so is classic “dollar-wise, penny-foolish”.
-Don’t count on your bow and stern lines to keep your boat from drifting forward and back.  This is the job of your spring lines.
-Don’t secure dock lines to anything but your boat’s horn cleats (e.g., stanchions, winches, pulpits, cam cleats, etc.).
-Don’t tie fenders to lifelines.  If your boat gets pinned against a dock the fender may tear the lifeline and stanchions off your boat, which is obviously not cool.
-Don’t wrap your dock lines around dock cleats a million times thinking it makes your boat more secure.  It just makes them harder to remove and adjust, especially in the winter when they are likely to freeze on the cleat.

Think of good dock line health as an insurance policy, designed to protect your valuable investment.  Choose the right size, design, and diameter dock line and then tend to your dock lines on a regular basis.  And each time you visit your boat take a look at your neighbor’s dock lines.  You’ll be amazed at how many boats are at high risk for certain disaster next time the weather becomes harsh.

Posted in Sailboat Repair and Maintenance | 1 Comment

The America’s Cup World Series – Even better than imagined!

Competitors heading for the start line (photo by Rich Wells)

We’re back from the America’s Cup World Series (ACWS) and there’s so much to report.  We spent five days aboard Crusader, our 38′ Catalina in San Diego, with Rich, Brandi, Barb, and Earl. As I previously reported we were one of only twelve boats marking course boundaries.  Each day we were assigned a different position and on most days we were close enough to see AC crews hard at work beating, reaching, running, rounding marks, passing other boats, being passed, and eventually winning and losing.

The 6' x 16' flag that now hangs in our shop (photo by Rich Wells)

We arrived at our positions each morning at around 11:45.  We were given a gigantic 6′ x 16′ grey America’s Cup flag that we hoisted up our backstay with our main halyard.  (This flag now proudly hangs from the north wall of our shop.)  As spectators approached the course we would politely ask them to stay behind us.  Not a single spectator argued or became hostile.  In fact most spectators were friendly and gracious.

For much of the time our closest neighbor and spectator was Larry Ellison, the owner of Team Oracle.  He was on his sailing yacht that we all guessed was well over 100′ in length. My crew continually suggested that we drop by their vessel and ask to borrow some “Grey Poupon”.  I resisted the temptation.

We watched as Sweden, New Zealand, Korea, China, Spain, France, and the U.S. competed in various events, including match races, fleet races, and time trials.  When competitors weren’t involved in a particular event they would sail right up to boats like ours, on the course boundary, just for practice and probably to have some fun.  In fact, one of these awesome 45′ catamarans sailed up to a spectator boat and lifted one of his hulls right over the deck of that boat.  It was crazy!

Jimmy Spithill flying a hull (photo by Rich Wells)

For more of Rich Wells’ awesome pictures you can click on this link.  As you can see from Rich’s photos, there were times when these boats sailed within a few yards from Crusader.

Team Oracle Coutts - Less than ten yards from us (photo by Rich Wells)

Since we didn’t need to be on the course until midday we were able to eat breakfast and get some exercise each day before heading for the race course.  On Saturday morning Cathy and I were running along the waterfront when I saw someone I recognized.  After saying good morning and asking about his plans for the day I invited Peter Harken (Founder and President of Harken, Inc.) to join us for the day’s activities.  As you can see in the photo below Peter and his friend Edit spent the afternoon aboard Crusader.  You’ll notice that I look particularly entranced.  Rich took this photo as Peter described the series of events that led to his inventing the first ball bearing marine block.  Wow!

We learn about the birth of Harken ball bearing blocks from Peter Harken (photo by Rich Wells)

Being on the course boundary was an amazing experience.  But it was made even sweeter by the fact that the U.S. team, Oracle Racing Spithill, won both the Match Racing and Fleet Racing Championships.  A detailed description of these victories can be found on the ACWS website.

We ran past the AC Harbor each day for added inspiration.

Posted in One-Design Racing, Sailing Clubs, One-Design Fleets, and Yacht Clubs, Sailing Destinations | 2 Comments

We’ll be at the America’s Cup World Series in just three days!

America's Cup World Series Race Course, San Diego

Kansas City Sailing will provide one of twelve Stake Boats marking the ACWS course in San Diego (dotted line)

The America’s Cup is the world’s premiere sailing event and Kansas City Sailing will be in San Diego for the America’s Cup World Series in just three days (Wednesday – Sunday, November 16-20).  We’ll be one of only twelve Stake Boats marking course boundaries (dotted yellow line above).

Approximately every three years the best sailors in the world compete to win the world’s #1 position in sailing.  After almost 18 years the United States has won back the title of America’s Cup Defender.  The other teams participating in this America’s Cup World Series as Challengers include France, Sweden, China, New Zealand, Spain, and Korea.

Cathy, Earl, Barb, Rich, Brandi, and I will be aboard Crusader (our Catalina 38), just meters away from the AC45 racing boats.  Here are some previews we’ve been watching:

America’s Cup World Series, San Diego – Preview #1

America’s Cup World Series, San Diego – Preview #2

America’s Cup World Series, San Diego – Preview #3

America’s Cup World Series, San Diego – Preview #4

America’s Cup World Series, San Diego – Preview #5

And here’s everyone’s favorite video of the ACWS Capsize Club, which took place on the last day of the ACWS in Plymouth, England: Action!

Be sure to look for us on the San Diego course next week.  We’ll have a gigantic grey flag hanging from our main halyard at the top of our mast.  The races will stream live on AmericasCup.com and YouTube.com.

Posted in One-Design Racing, Sailing Clubs, One-Design Fleets, and Yacht Clubs, Sailing Destinations | Leave a comment

Kansas City Sailing Will Play a Role in the America’s Cup World Series

Kansas City Sailing will provide a Stake Boat at the America's Cup World Series in San Diego, November 16-20

This evening we got amazing news.  We have been chosen to provide one of twelve Stake Boats at the upcoming America’s Cup World Series (ACWS) Regatta in San Diego.  As a Stake Boat we will be assigned a position (on our Catalina 38) at the edge of the race course where we will mark boundaries of the course.

This America’s Cup is especially exciting since our American Team Oracle recently returned the cup to the United States after it spent too many years (approximately 18) on foreign soil.  The teams participating in this year’s series include: Aleph (France), Artemis Racing (Sweden), China Team, Emirates Team (New Zealand), Energy Team (France), Green Comm Racing (Spain), Oracle Racing (USA), and Team Korea.

The AC45 Catamaran will be raced during the Series.  This boat is the forerunner to the AC72 that will be raced at America’s Cup Finals in San Francisco, 2013. The AC45 was designed by the ORACLE Racing Design and Engineering Team.  It’s a high-tech, grand prix race boat powered by a wing that towers more than sixty feet above the deck.  The AC45 is known to sail as fast as 30 knots.  Here are some of the AC45′s dimensions:

Hull Length – 44 feet
Maximum Beam – 22.6 feet
Mast Height – 70.5 feet
Maximum Draft – 8.8 feet
Displacement – 3,086 pounds
Wing Area – 914 square feet
Jib Area – 516 square feet
Gennaker Area – 1,345 square feet
Crew – 5 people @ 187 pounds each

The dates of the San Diego America’s Cup World Series are November 12-20, less than three weeks away.  As you can imagine this should prove to be an amazing experience.  We’ll do our best to bring the highlights back to Kansas City in stories and pictures.

You can learn more about the America’s Cup World Series at: www.americascup.com.

Posted in One-Design Racing | 1 Comment

Furlers + Winches + Halyard Wrap = Serious Danger!

 

This is what happens when you force a stuck furler!

Roller furling systems are among the greatest inventions known to sailors.  Particularly furlers designed for reefing can make heavy weather sailing safer and more comfortable.  Docking, close quarters maneuvering, and single handing can all be made easier with a good furling system.  When installed, maintained, and used properly furling systems are (at their very least) convenient and (at most) life saving.

A typical high quality furler consists of many different parts.  The most important of these are the foil (or extrusion), swivel, drum, and furling line.  The foil typically consists of individual sections, with connectors that hold foil sections together.  Connectors also function as bearings that enable the foil to smoothly rotate around the forestay. The swivel, attached to both the jib halyard and head of the sail, is designed to raise the jib and remain stationary at the masthead as the foil rotates.  The drum, which contains the furling line, turns the foil so that the jib can be rolled around it.

After the jib is hoisted onto the furler and cleated off it’s ready to furl.  However, if the angle of the halyard to the foil is too small or the halyard becomes slack, the risk of a halyard wrap is increased.  Halyard wrap occurs when a jib halyard or spinnaker halyard get wrapped around the foil and lock it in place as the drum tries to turn it.  When extreme force is applied (e.g., by using a winch with a winch handle) the foil is eventually torn apart and and the forestay may be unraveled and sheared off.

Take a look at the photos above and below. These are of a furler destroyed by halyard wrap.  The entire forstay snapped at the masthead and the furler crashed violently down on the deck.  Fortunately the boat was a Catalina 30, whose shrouds are led forward and aft. The forward shrouds kept the mast from crashing down and causing terrible destruction, injury, or even death to those in its path.

It’s most likely that the damage done to this furler and forestay occurred because crew, attempting to furl in the jib, found it difficult to turn.  They likely placed the furling line on a winch and cranked it with all their might.  Unbeknownst to them they were ripping the foil apart and untwisting and weakening the forestay until it snapped.

So what lessons can be learned from this near-disaster?

Professional riggers who install furlers are reminded to maintain adequate halyard angle while installing a furler. They are also encouraged to educate boat owners about the causes and dangers of halyard wrap.

Boat owners and crew are urged to watch for furler problems and never force a furler that feels stuck. Immediately upon feeling that your furler is stuck, stop furling and carefully examine all components of the furler.  Keep a pair of binoculars onboard to look up and see if your halyard is wrapped.  And if all else fails, drop your jib, rather than furling it, to determine what the problem is.

Furler, after forestay has sheared at the masthead due to halyard wrap

Posted in Safety, Sailboat Repair and Maintenance, Standing and Running Rigging | Leave a comment

Don’t get caught with your mast down!

Oh no! What happened?

The season has just started and we’re already seeing disasters out in the sailing community.  As you can plainly see this boat (above) has dismasted.  The natural question is “What happened?”

A closer look at the other side of the boat reveals that somehow the stem fitting (between the cleat and running light) designed to secure the forestay, tore out and the mast came down with a vengeance.

Look carefully and you'll see the stem fitting hanging against the port cabin

Perhaps the most disturbing image was the foredeck…

A truly disturbing image

Like most mishaps on a sailboat, this could have been avoided.  Boat decks are typically designed as composites, where core material is sandwiched between two layers of epoxy and resin.  Much of the strength, thickness, and stiffness of the deck comes from the integrity of the core material between the fiberglass. In this case the core appears to be plywood.

When a boat begins to develop leaks around the deck, core material may be compromised.  In other words, it may soften like a dry, stiff sponge that’s gotten soaked. This softening can be detected prior to a disaster by putting weight or pressure all along the deck to check for soft spots.

Too often boat owners make this terrible mistake: They notice that their boat interior is damp or water is pooling inside the cabin and they wipe this water away, satisfied that the problem is solved.  This clearly doesn’t resolve the root problem – that the deck leaks and is severely compromised.

The lesson to be learned here is this: Carefully check for deck leaks and soft spots.  Take them seriously.  Deck leaks can occur anywhere you find deck hardware or other mounted equipment (including stanchions, around the mast, bow and stern pulpits, toe rail, etc.). And certainly don’t be one of those naive sailors that purchases a used sailboat without checking for deck softening or evidence of leaks.

Simply said, don’t get caught with your mast down!

Posted in Sailboat Repair and Maintenance, Standing and Running Rigging | Leave a comment

Speaker Placement?

Question: I’d like to put speakers in my cockpit so I can listen to Jimmy Buffett while I sail. Is either one of these locations a good place to cut through and put flush speakers? Or should I consider somewhere else?

Eenie, meenie, minie, mo; where shall my speakers go?

Answer: Great picture and question!  Place the speakers where people are least likely to lean against them and where they are most easy to install.  Good access is essential.  Hope that helps!

Posted in Sailboat Repair and Maintenance | Leave a comment

Sail in Paradise!

Photo by Bryan Culver

Question: “Where can you sail in Kansas?”
Answer: A picture is worth a thousand words.

This photo of a Kansas sunset was taken at the east end of Clinton Lake after the winds died down.  It’s time for a beverage, don’t you think?

Wow Kansas!

Posted in Sailing Destinations | Leave a comment

Commissioning your Boat – aka “Spring-erizing”

Wouldn’t it be nice if sailboat ownership was all play and no work?   Dream on!

There’s no doubt that the joys of sailing vastly outweigh the work required.  But as Spring approaches it’s time to do the work necessary to prepare your boat for a fun and safe sailing season.  Adequate preparation ensures that the fun outweighs the hardships.

Unfortunately there are sailors that do little or nothing to prepare their boats for the season.  Some pay a severe price for this neglect.  Boats that aren’t properly commissioned may be subjected to serious hazards during sailing season.  The following are just of handful of problems we hear about during the season.  These are listed to emphasize the importance of Spring commissioning:

  • Underwater fouling and permanent damage
  • Blown out sails
  • Sinking
  • Rigging failure
  • Dismasting
  • Fire
  • Drownings

The best way to commission your boat is to start planning now and then approach commissioning in a systematic, thorough manner: clean, inspect, repair, or replace faulty equipment when necessary.

Underwater fouling. Zebra mussels have become terribly prevalent.  These little monsters can attach themselves to any and every underwater section of your boat (including your hull, propeller, shaft, through-hulls, etc.).  When they fall in love with your boat and become attached they can turn hard as steel and nearly impossible to remove.

Zebra mussels act like cancer – they grow in places they don’t belong and make it impossible for their hosts to function effectively. Before launching your boat be sure to inspect for the presence of zebra mussels.  Be sure their dead crusty remains haven’t inhabited vital areas, and especially through-hulls.  If you find them on your boat be sure to remove them so they don’t obstruct important functions.

The most effective way to avoid fouling and permanent damage from zebra mussels and other growth is to prevent it.  The best strategy for prevention is to have adequate antifouling on all vulnerable surfaces.  The best antifoulants are the soft ablative type.  Ablative paint functions like a bar of soap in a bathtub.  The surface layer is shed as it passes through water.  Zebra mussels that want a free ride on your boat should soon discover that they need to hitch up with someone else whose boat hasn’t been commissioned properly.

Blown out sails. Sails are made of various materials, including Dacron (most common), nylon (especially spinnakers), and plastics (for high performance). They are sewn together with various threads, including low-tech polyester and high-tech materials like Dyneema and Tenara.

As these materials age they wear out.  Dacron sails are not supposed to be soft and silky like your bed linens.  When they turn soft and silky they are weak, they don’t hold their shape, and they’re likely to rip apart.  On calm days they may be fine but when the breeze stiffens they blow out like overinflated balloons. If this happens you will wish they were home covering your bed rather than on your boat pretending to be sails.

Besides the breakdown that occurs in fabric itself, sails can weaken at critical points (for example in the stitching, grommets, layers, slugs, batten pockets, bolt rope, headboard, reefing points, and more). Our Sail and Canvas Loft Manager, Earl Cameron, has written a blog on sail inspection.  You can find this great article by clicking on this link.

Sunken boats. According to a study conducted by BoatUS four out of five boats sink while parked at their slips, rather than while underway.  In their report they found that 50% resulted from leaks at underwater fittings (e.g., stuffing boxes, failed hoses or hose clamps, sea strainers, drain plugs, air conditioning fittings, gate valves, transducers, mounting bolts, and speedometer impellers).  The remaining sinkings resulted from rain, snow accumulations, above-water fittings, and poor docking arrangements.  The full BoatUS report can be found by clicking here.

The implications of this BoatUS report are obvious: Inspect all of these vulnerabilities during Spring commissioning.  Don’t learn the hard way!

Learning the hard way: Inadequate commissioning!

Rigging failure and dismasting. Several times each season we work with customers whose rigs have failed, often resulting in dismasting.  Sometimes boats dismast underway but other times boats dismast right at their slips.  All it takes is the rocking, rolling, and jarring of a vessel to push it to its breaking point.

Here are some of the problems that may lead to rig failure:

  • Corroded wires and/or fittings
  • Broken wire strands
  • Chain plate faults (especially bulkhead rotting due to leakage)
  • Deteriorated mast or boom welds
  • Cotter pins and/or rings missing
  • Bent or distressed t-terminals
  • Inadequate support under deck-stepped mast
  • Curved mast (athwartships)
  • Turnbuckle failure

Since these areas are the potential sources of rigging failure be sure to inspect them as part of Spring Commissioning.  Make sure that:

  • All clevis pins and rigging studs are secured by cotter pins (aloft) and cotter rings (on deck) and taped
  • All wire strands are intact with no breaks
  • There is no corrosion (brown spots, rust, etc.) on wires or around fittings
  • No fasteners (screws, rivets, etc.) are missing from rig
  • Spreaders are well secure and balanced
  • Mast is straight
  • Wires are tensioned evenly and properly
  • Turnbuckles are lubricated with McLube and secured with cotter pins
  • There are no leaks around your chain plates.

On-board fires. According to another BoatUS study the following are the main causes of boat fires:

  • Faulty AC and DC wiring and appliances (55%)
  • Engine and transmission overheating (24%)
  • Fuel leaks (8%)
  • Miscellaneous (7%)
  • Unknown (5%)
  • Stoves (1%)

Obviously the best thing to do about fires is prevent them. During Spring commissioning be sure to inspect all wiring and look for chafing, cracked or broken insulation, shorts, sources of heating that can melt plastic cover, aging appliances.  Check all engine cooling systems to be sure that they are working properly.  In particular water passages should not be obstructed, preventing water from passing freely though the cooling process. Fuel lines should be checked for damaged hoses and connections.  And all passengers who plan to use on board stoves should be trained in the proper use of these.  Perhaps most important, fire extinguishers must be on board, charged, and fully accessible.

Drownings. All drownings are tragic. The most common cause of drowning is the misuse (or the absence of use) of a life jacket. During the process of commissioning be sure to make sure you have all required an optional safety equipment on board you vessel, and especially personal flotation devices (PFDs):

  • USCG-approved wearable life jackets for everyone on board (Type I, II, III, or V); these must be the right size for each passenger and fully accessible
  • One throwable (type IV) PFD: ring, square, inflatable, etc.
  • In some states all children on board a sailing vessel must be tethered to the boat or in an enclosed cabin

For an excellent listing of required safety equipment click on this link.

Miscellaneous. Besides the safety issues listed above there are many other assorted features of your sailboat to consider when commissioning. The following are just a few of these features.

Lifelines. Make sure that they are tensioned properly and that all fittings are adjusted and secure.

Topsides. It’s good to consider aesthetics when commissioning your boat. By maintaining your boat’s beauty you’ll maintain its value. Examine the deck for gelcoat cracks and repair them before they worsen.  Thoroughly polish and wax your boat.  Besides making it look nice most marine waxes provide excellent UV protection.  If your gelcoat has oxidized use compound prior to polishing and waxing.  Spray UV protection on select items that are consistently exposed to the sun (e.g., cockpit speakers, compass covers, beverage holders).

Lubricate. It’s important to lubricate moving parts on a sailboat for their protection and to be sure that they continue to move properly.  The most popular sailboat lubricant is “Sailkote” (aka “McLube).  McLube can safely be sprayed on sails, sail tracks, blocks, telltales, fairleads, lines, and more.

Anchor. During Spring commissioning check your anchor, tackle, and all fittings.  Be sure that your anchor is attached to the boat and that all attachment points are secure.

Batteries. In most sailboats batteries are used for various purposes, including: house and navigation lights, sound systems, starters, flashlights, GPSs, VHF radios, and more.  During Spring commissioning check all chargeable batteries to make sure they’re charged.  And make sure that all other batteries have enough charge to enable their devices to function.  And of course make sure that you have plenty of spare batteries on board.

Engine. Ooops, almost forgot the engine!  Even on a sailboat you need to commission the engine before the season begins.  Check all fluids and filters: open and closed cooling systems, engine oil, fuel.  Make sure they’re properly filled and new filters have been installed.  Also check belts to make sure they’re not worn out and appropriately tightened.  Check the fresh water cooling impeller and make sure fresh cooling water is being pumped out as soon as the engine is started.

The beauty of a blog is that it is a dynamic process rather than just a static report.  The above recommendations are certainly not exhaustive.  Pleas feel free to use the comments section below to add your ideas and recommendations for Spring commissioning.  As always we welcome your input!

Posted in Safety, Sail and Canvas Design and Maintenance, Sail Education, Sailboat Repair and Maintenance | 4 Comments